Primary Services
SonyuPlast are proud to introduce a comprehensive range of product and services to our existing and prospective customer by offering you the unique advantage of tightly controlled production of your product. Our staff makes sure that all standards and requirements for every product produced actually meet your specifications.
Parts, components and products are fully tested by our trained inspectors. The production is also managed and supervised to ensure timeliness of delivery and zero reject performance.
Our plastic manufacturing experience and capabilities are:-
- Injection Moulding
- Extrusion Moulding
- Injection Blow Moulding
INJECTION
MOULDING
Our Injection Moulding manufacturing process is used to producing parts by injecting plastic material into a mould. We specialize in small plastic parts such as casings, electrical accessories, caps and lids for containers such as bottle, cups, and canisters and other custom product design and specifications.
For Injection Moulding manufacturing, we have:-
- 22 units of injection moulding machines (range from 30 tonnes to 250 tonnes)
- 24 production hours by 6 days. We close on Sunday.
- Full CCTV Surveillance
- Accreditation with ISO 9001:2015 and ISO 22000:2005
EXTRUSION BLOW MOULDING
Extrusion Blow Moulding is a manufacturing process where the heated plastic material are melted and extruded into a parison (“hollow tube”). Air is then blown into the parison and inflating it into the shape of the mould when the parison is captured by the mould.
For Extrusion Blow manufacturing, we have:-
- 16 units of extrusion blow moulding machines (range from 50ml to 5lt)
- 24 production hours by 6 days. We close on Sunday.
- Full CCTV Surveillance
- Accreditation with ISO 9001:2015 and ISO 22000:2005.
INJECTION BLOW MOULDING
Injection Blow Moulding is used for the production in large quantities for small capacities bottles. The plastic material is molded onto a core pin for heating; then the core pin is rotated to a blow molding station to be inflated and cooled. This process is typically used to make small medical and single serve bottles. It produces an injection moulded neck for accuracy.
For Injection Blow manufacturing, we have:-
- 3 units of injection blow moulding machines (range from 5ml to 90ml).
- 24 production hours by 6 days. We close on Sunday.
- Full CCTV Surveillance
- Accreditation with ISO 9001:2015 and ISO 22000:2005.
Secondary Services
Our products and services are take place in stages. For examples, the first stage of plastic caps and bottles manufacturing is injection moulding and extrusion blow respectively. We also offer auxiliary services such as:-
- Shrink Wrap & Stickers Labeling
- UV Silkscreen & Offset Printing on plastic
- Small to medium scale assembly
- Contract packing
- Cleanroom facility
LABELLING-
SHRINK WRAP & STICKER
Shrink Wrapping involves applying heat to a plastic film, the plastic film is packed into a plain bottles and going through a heat conveyor. The plastic film are to be fully enclose and seal on the plastic product. We provide both manual and semi auto sleeve shrink wrapping on plastic bottles and containers.
Sticker Labelling involved applying sticker on the plastic product.
For Labelling, we have
- 5 units of Manual Shrink Wrapping machines.
- 2 units of Semi Auto Shrink Wrapping machines.
- 2 units of Paper Self-Adhesive label applicators.
- 12 production hours by 6 days. We close on Sunday.
- Full CCTV Surveillance
- Accreditation with ISO 9001:2015.
PRINTING-UV SILK SCREEN & OFFSET
UV Silkscreen and Offset Printing are techniques used to print patterns on objects with standard and special designs.
For Printing, we have
- 2 units of multi-colour UV Silkscreen Printing machines.
- 1 unit of multi-colour UV Offset Printing machines.
- 12 production hours by 6 days. We close on Sunday.
- Full CCTV Surveillance
- Accreditation with ISO 9001:2015.
CLEANROOM
FACILITY
Our manufacturing facilities includes a class 10K Cleanroom, which allows us control environmental pollutants (such as dust, airborn microbes, and etc) within acceptable limits. This is crucial for manufacturing our food and medical grade plastic packaging products.
We apply Good Manufacturing Practice principles and procedures applied with the followings:-
- Air cooling system and fully air conditioned
- Maintain dust, hair and other foreign contamination levels
- Controlled room temperature and humidity level
- Epoxy flooring
- Full CCTV Surveillance
- Accredited with ISO 22000:2005